Praktische Tools für exaktes Arbeiten
Abwicklungsrechner für exzentrische & konzentrische Reduzierstücke
Entwickeln Sie die Abwicklungsvorlage für ein Rohrreduzierstück, konzentrisch oder exzentrisch, einschließlich des bündigen Sonderfalls.
Layout berechnen, Diagramm prüfen, dann das Ergebnis für Werkstatt oder Baustelle ausdrucken.
0 = concentric reducer. Set to (bottom radius − top radius) for a fully flush eccentric reducer with one straight vertical side.
Points from the near seam to the far seam. 5-8 is typical.
Cut two mirror-image halves (Half A and Half B) and join them at both seams - the near seam shown is exact by construction; true up the far seam to fit, as with any triangulated development.
Funktionsweise
A reducer steps a duct or pipe from one diameter to another. A concentric reducerkeeps both circles on the same centerline, so it shortens evenly all the way around; an eccentric reducer shifts the top circle to one side so that one side of the fitting stays flush and straight - the shape needed at a level floor, a level pipe invert, or anywhere a duct or pipe run cannot be allowed to step up on one side. This tool develops the flat (unrolled) pattern for either case from four inputs, and exports a printable, mirror-matched two-half template.
How to use it: enter the larger (bottom) and smaller (top) diameters, the vertical height between them, and the offset between their centers. Leave offset at 0 for a concentric reducer (both centers aligned), or set it up to bottom radius − top radius for a fully eccentric reducer with one perfectly straight, vertical side - the most common eccentric reducer style.
Method: triangulation, split at the offset axis. Both circles are divided into equal angular steps from the near seam (nearest the offset direction) to the far seam (180° around), and the two open arcs are triangulated with the same minimum-diagonal method used for the square-to-round developer, then unrolled using true 3D edge lengths. Because the shape is symmetric about the offset axis, the second half is an exact mirror of the first - only one half needs to be computed.
Worked check. With the defaults (250 mm bottom, 150 mm top, 200 mm height): bottom radius 125 mm − top radius 75 mm = 50 mm, which is exactly the entered offset - so this is a fully flush reducer, and the near side comes out to exactly the height, 200 mm (the shortest a straight side can be between the two planes). The far side is longer, at ≈ 223.6 mm. Lower the offset toward 0 and both sides converge to the concentric value, ≈ 206.2 mm, matching the cone flat pattern tool for the same non-offset dimensions.
Reading the result. Near-side and far-side lengths are the two straight generatrices at the seam ends of each half - use them to check the template against a tape measure before cutting. "Fully flush" confirms the near side landed exactly vertical (offset = bottom radius − top radius); if it reads "No" with a nonzero offset, the fitting is eccentric but one side will still slope slightly, which is expected for any offset short of the maximum.
Beispiel mit aktuellen Eingaben
Das Ergebnis oben verwendet genau diese Werte. Dieser Datensatz wird beim Drucken einbezogen, damit die Ausgabe mit den ursprünglichen Messungen geprüft werden kann.
- Larger (bottom) diameter
- 250 mm
- Smaller (top) diameter
- 150 mm
- Vertical height
- 200 mm
- Offset
- 50 mm
- Development lines per half
- 6
Hauptergebnis: Near (short) side length: 200.0 mm.
Vor Verwendung des Ergebnisses
- Measure from the datum or reference edge described by this tool, and do not mix inside, outside and centerline dimensions.
- Keep inputs in the displayed units and preserve more precision than the final cutting or purchasing tolerance requires.
- When the result is close to a limit, verify it with a test piece, field measurement, manufacturer drawing or qualified project professional.
Einschränkungen
This is a triangulated approximation, standard for eccentric reducer layout. The near seam (where both halves share the same seed edge) is exact; a very small gap or overlap can accumulate by the far seam for a strongly eccentric, low-line-count pattern - increase development lines to tighten it, and true up the seam by eye when fitting.
The pattern is the bare developed geometry only - add seam allowance, hem or lap separately, on the outside of the printed outline, before cutting.
Häufig gestellte Fragen
What does 'fully flush' mean?
When the offset equals the bottom radius minus the top radius, the near-side generatrix becomes exactly vertical - the classic eccentric reducer shape used when one side of a pipe or duct run must stay level or flush while the diameter steps down.
How is this different from the cone flat pattern tool?
The cone tool solves a concentric frustum analytically (a closed-form formula). A concentric reducer is the same shape, but the moment the top and bottom centers are offset it's no longer a simple cone, so this tool uses triangulation instead - the same method extends cleanly to any offset, including fully flush.
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